Aluminum Die Casting Parts

Aluminum Die Casting Parts

Our Aluminum Die Casting Parts offer the perfect balance of strength, weight, and production speed. Utilizing advanced High Pressure Die Casting (HPDC) techniques, we produce high-precision components that meet the rigorous standards of the automotive and telecommunications industries. From engine blocks to electronic enclosures, our casting service ensures consistency across millions of units.

which means that the global governance system must keep pace with the times,

 

Hero Selling Points / Brief

 Cost-Efficiency:

Ideal for high-volume production with low unit costs.

 Complex Geometries:

Achieve near-net shapes with thin walls and intricate details.

 Excellent Surface Finish:

Smooth as-cast surfaces ready for minimal secondary processing.

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Core Parameters
Parameter Specification
Material

ADC12, A380, A360, AlSi12 / ADC12, A380, A360, AlSi12

Machine Tonnage 160T - 2500T
Min Wall Thickness 0.8mm - 1.5mm
Tolerance DIN ISO 2768-m (As-cast)
Post-Processing CNC Machining, Deburring, Shot Blasting
 

Product Images

 
Be used in a wide range of industries.

 

Mass Production Components

Aluminum Die Casting

Custom Die Cast Parts

Industrial & Consumer Applications

Bulk Delivery & Production Capacity

Smart Manufacturing & Production Capabilities

 

Technical Principle

 

Technical Principle

 

Die Casting involves injecting molten aluminum into a reusable steel mold (die) under high pressure. The metal solidifies rapidly within the mold, after which the die opens to eject the finished part. This process allows for extremely fast production cycles and the creation of "near-net shape" parts that require little to no additional machining, significantly reducing material waste and labor costs.

 

Core Advantages

 

High Production Rate

Capable of producing thousands of parts per day with a single mold.

Dimensional Stability

Exceptional repeatability ensuring every part fits the assembly perfectly.

Consolidated Parts

Integrate multiple features into a single casting to reduce assembly time.

 

Application Scenarios & Problem Solving

 
Our latest projects

 

Shanghai Jwell machinery Workshop co-operation projects

Problem NO.1: High unit costs for complex automotive components in mass production.

Replacing CNC-machined assemblies with a single, high-pressure die-cast part, reducing costs by up to 60%.

Problem NO.2: Electromagnetic interference (EMI) in telecommunications equipment.

Die-cast aluminum enclosures that provide natural EMI/RFI shielding while protecting internal sensitive electronics.

Problem NO.3: Poor heat dissipation and excessive weight in electric vehicle battery packs, limiting range and safety.

Integrated die-cast aluminum battery tray with built-in cooling channels, offering superior thermal management while reducing overall vehicle weight by 20-30% compared to traditional steel structures.

 

Case Study

 
Project: EV Battery Housing

Client: A European automotive Tier-1 supplier.

Challenge

Needed a lightweight, leak-proof housing with integrated cooling channels for a new EV model.

Result

Optimized the mold design for HPDC, achieving a 30% reduction in weight compared to the previous steel design and passing all pressure tests.

 
 

Products Description

 

FAQ

 

 

01.Can you handle low-volume orders for die casting?

While die casting is optimized for high volumes, we offer "short-run" tooling for orders starting at 500-1000 units.

02.What is the lifespan of a die casting mold?

A high-quality H13 steel mold typically lasts between 50,000 to 100,000 shots.

03.How do you prevent porosity in aluminum castings?

We use vacuum-assisted die casting and real-time monitoring of injection pressure to minimize internal air pockets.

04.What surface finishes are available for aluminum die castings?

We offer a full range of finishes including powder coating, anodizing, chromate plating, and polishing. These treatments improve corrosion resistance, wear resistance, and aesthetic appeal.

05.Are aluminum die castings suitable for high-temperature applications?

Most aluminum alloys perform well up to 150–200°C. For higher temperatures, we recommend specialized alloys or protective coatings to maintain structural integrity and prevent deformation.

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